Intelligent Welding Solutions For The Steel Structure Industry

Intelligent welding solution for medium and heavy plate steel structures

1. Forklift welding automation

Solution:

For welding medium-thick plate steel structures such as forklift arms, multiple JH605 robots were developed for coordinated welding, utilizing water-cooled welding machines to meet the requirements of vertical and horizontal welding positions. Simultaneously, automatic oscillating welding technology ensures high welding quality and efficiency for forklifts.

Industry advantages:

• High efficiency through multi-robot coordinated welding.
• Integration of vertical and horizontal welding with oscillating welding meets forklift welding strength requirements.
• Significantly improved continuous welding time through cooling system design.
• Rich welding process system functions, supportign oscillating welding, positioner collaboration, laser weld seam tracking, etc., meeting the functional requirements of welding robots.

2. Tower crane welding automation

Solution:

For welding medium-thick plate steel structures such as tower cranes, multiple JH605 robots were developed for coordinated welding, utilizing water-cooled welding mahcines and multi-layer single-pass welding to meet the welding process requirements of tower cranes. Simultaneously, innovative intelligent swaying welding technology was developed to improve the welding quality and efficiency of tower cranes.

Industry advantages:

• Intelligent swaying welding algorithm design saves customers positioner costs, an industry first.
• The rational use of multi-layer single-pass welding solves the collapse problem in sealing welds.
• Cooling system design greatly improves continuous welding working time.
• Rich welding process system functions support swaying welding, positioner collaboration, laser weld seam tracking, etc., meeting the functional requirements of welding robots.

3. Tower welding automation

Solution:

Addressing the characteristics of the iron tower industry-multiple product types, small batches, and high welding process requirements—a configuration of JH615 welding robot + laser vision + two-axis positioner + deep penetration welding machine is adopted. Parametric programming solves the problem of no-tech-in, improving welding teaching efficiency and weld quality. This workstation is currently at the industry-leading level, with stable welding quality, high welding efficiency, and aesthetically pleasing weld formation.

Industry advantages:

• Robotic single-sided welding with double-sided forming technology, eliminating the need for back-side root cleaning.
• Innovative parametric programming software system enables no-tech-in programming. Users only need to input product formula data to automatically generate the program.
• Innovative flexible tooling fixtures are compatible with tower legs ranging from 300*300*300 to 1200*1200*1800mm, avoiding instability factors such as clamping efficiency, safety and protection.
• Reliable design of the positioning sensor system and welding gun system greatly improves the continuous working time of the welding workstation.
  
• Customized high-speed pulse welding machine, which greatly improves the efficiency and quality of root pass and cover pass welding.

4. One-stop solution for prefabricated steel structure buildings

Solution:

The one-stop solution for prefabricated steel structure buildings is a fully digital intelligent operating system from design to production, seamlessly connecting product design data, production drawings, intelligent equipment, production process packages, order scheduling and production data, equipment operation daya, and production management. It forms a complete intelligent operating system covering the entire process and technology, tailored to industry characteristics and production processes.

It solves problems such as lagging production levels, low efficiency, and unstably quality in the steel structure building industry. Simultaneously, targeting the traditional industrial robot industry, it overcomes the limitations of equipment integrators, solving problems such as high barriers to robot use, complex equipment debugging, and long cycles.

Industry advantages:

• Features modules and functions including high-efficiency modeling and drawing generation, order and data import, teach-free intelligent programming, process and equipment management, and intelligent maintenance.